Hand-Embroidered Red Tissue Silk Saree with Elephant Motifs

Process of Hand Embroidery on Sarees & The Intricate Art: Threaded with Legacy

Fast fashion may be fast, but hand embroidery? That’s slow, soulful, and stitched with generations of legacy.

Every hand-embroidered saree is more than fabric; it’s a living story woven with patience, precision, and pure love. In the age of digital prints and machine-made quick fixes, hand embroidery is a heartfelt reminder of craftsmanship that stands the test of time. Finishing Touches: Clean-Up, Polishing & Perfection

In this blog, we dive deep into the full process of hand embroidery on sarees, from canvas preparation to finishing touches. You’ll also learn about the variety of materials used, why it’s so labour-intensive, and what makes it an investment in heritage.

Elephant/Gaj hand embroidery

Step-by-Step: The Complete Process of Hand Embroidery

  1. Canvas Preparation: Mounting the Saree on the Adda

The journey begins once the saree is woven. Usually crafted in silk, organza, or georgette, the saree is mounted onto a traditional wooden frame known as an “Adda” or “Karchob”. This frame keeps the fabric stretched evenly to ensure smooth, tension-free embroidery.

Even mounting the saree requires skill. Too loose and the design distorts, too tight and the fabric may tear.

Adda Setup
Adda Setup
Adda Setup
Adda Setup

2. Designing & Transferring the Khaka (Stencil)

The embroidery design is first hand-drawn on butter or tracing paper to create a Khaka, the blueprint of the embroidery.

Using a needle or stylus, the design is pin-pricked along its outlines.

This stencil is placed over the stretched saree and chalk powder (or indigo powder) is pounced across the holes to transfer the design onto the fabric.

This ancient method offers precision and symmetry, making it ideal for motifs, borders, and butis.

3. Selecting the Raw Materials: Threads, Embellishments & More

Hand embroidery is so much more than just thread and needle. Each material is chosen carefully based on the saree’s fabric, weight, and aesthetic.

Commonly Used Hand Embroidery Materials:

Material
ZardoziCoiled metallic wires in gold/silver for raised, regal motifs
CutdanaGlass-cut beads that shimmer in light
Moti (Pearls)Adds a classic, elegant touch to borders and butis
Sequins (Sitara)Reflective discs for sparkle and festive glam
DabkaSpring-like coiled wire, stitched into 3D patterns
NakshiTwisted, petal-shaped flatter version of dabka
KasabFlat metallic thread, ideal for lining and outlines
ReshamPure silk threads for soft, flowing textures
Aari ThreadUsed in hooked needle chain stitching
Beads & StonesAdd depth and drama to bridal wear and festive sarees

Choosing the right combination of these materials is crucial. A heavy Banarasi saree can carry rich zardozi and dabka, while a light organza may need resham and pearls for elegance without weight.

4. Embroidery Begins: Stitching the Story

With the saree stretched and the design transferred, artisans begin the embroidery process. Usually seated cross-legged around the adda, each artisan works on specific parts (border, pallu, body motifs).

Popular Techniques:

  1. Zardozi: Royal and dimensional
  2. Aari: Fine chain stitch embroidery
  3. Pitta Work: Flat metal pressed into fabric
  4. French Knots & Satin Stitch: For Western-inspired softness
  5. Mirror Work: Adds ethnic vibrance
  6. Bead & Sequins Work: Great for bridal and festive sparkle

This stage is time-intensive. A single saree can take 15 days to 3 months to complete.

5. Finishing Touches: Clean-Up, Polishing & Perfection

Once the embroidery is done, the saree goes through several refining stages:

Backside Thread Removal: All extra threads at the back of the embroidery are neatly cut off for a cleaner finish and comfortable drape.

Cutting Work done by Woman of Weaver Family
Cutting Work done by Woman of Weaver Family

Polishing: The saree is gently polished using velvet or soft cloth to enhance shine and smoothness.

Surface Cleaning: Any rough sequins, sharp cutdana, or stray threads are filed, secured, or replaced to ensure no discomfort or damage.

Optional Steam Press or Starching: For sarees needing structure and sheen, a final light press or starch is applied.

This final step ensures your saree looks luxe, feels soft, and drapes like a dream.

Why Is Hand Embroidery So Expensive?

Because it’s worth it. You’re paying for:

Skilled Artisan Work: Passed down through generations

Time: 100 to 500+ hours of focused craftsmanship

Premium Materials: Real metallic threads, pearls, silk

No Automation: Every motif is done manually

Zero Waste Philosophy: Slow fashion at its finest

This isn’t mass production. It’s mindful creation.

Hand-Embroidered Green Sahiba Tissue Silk Saree from Mantavya Banaras featuring intricate handcrafted motifs, perfect for weddings and festive occasions.
Hand-Embroidered Green Sahiba Tissue Silk Saree from Mantavya Banaras featuring intricate handcrafted motifs, perfect for weddings and festive occasions.
Beautiful Pink Banarasi tissue silk saree with hand embroidery and woven buta
Beautiful Pink Banarasi tissue silk saree with hand embroidery and woven buta
Yellow Tissue Silk Saree with hand-embroidered double parrot and leaf motifs, paired with a brocade blouse
Yellow Tissue Silk Saree with hand-embroidered double parrot and leaf motifs, paired with a brocade blouse

The Beauty of Investing in Hand Embroidery

When you buy a hand-embroidered saree, you’re not just buying a garment:

You’re supporting Indian artisans and their families

You’re preserving centuries-old embroidery traditions

You’re choosing authenticity over algorithms

You’re wearing something that can be passed on as an heirloom

Fast fashion fades. Hand embroidery lives on……..in your wardrobe and your story.

Emerald Green Banarasi Tissue Silk Saree with Swan Motif and Gota Patti Border
Emerald Green Banarasi Tissue Silk Saree with Swan Motif and Gota Patti Border
Yellow Tissue Silk Saree with twin elephant hand embroidery
Yellow Tissue Silk Saree with twin elephant hand embroidery

Final Thread: Woven with History, Embroidered with Heart

From khaka to cutdana, from adda to elegance, a hand-embroidered saree is more than clothing. It’s a testimony of time, talent, and tradition.

So the next time someone asks why your saree costs more than their weekend haul, simply say:

“Because mine is crafted by hands that carry 500 years of heritage.”

#HandEmbroidery #ZardoziSaree #SlowFashionIndia #CutdanaChronicles #CraftedNotCopied #SupportLocalArtisans #WearYourHeritage #MantavyaBanaras #KhakaToKanchan #LegacyInEveryThread

"Hand-embroidered red Banarasi tissue silk saree with intricate floral and bird motifs in gold zari and sequin work, finished with a delicate gold zari woven border."
“Hand-embroidered red Banarasi tissue silk saree with intricate floral and bird motifs in gold zari and sequin work, finished with a delicate gold zari woven border.”

RELATED BLOGS